Bicycle Assembly & Manual
Watch our helpful Villy™ Custom step-by-step assembly process video or read the instructions below to learn how to assemble your new bike in no time at all!
Unpack your items carefully and place the contents on a protective surface. A carpeted area, a blanket, or cardboard is recommended. As you build, do not over torque screws, nuts etc. as it may cause damage to your bike. The right side of the bike refers to the side with the chain guard, and the left side has the kick stand.
These tools are included in your bike box, inside the inner pedal box.
HEX WRENCH SET
DOUBLE-SIDED HEX KEY
INSTALL THE FRONT WHEEL.
LOCATE THE FRONT WHEEL
Hold the bike in an upright position and lift the front fork of the bike upwards. Make sure the curve of your fork is oriented outward.
LINE UP THE FRONT FORK TO THE WHEEL AXLE
Lower the front fork down ensuring the wheel axle is firmly in place. Lower the kickstand down to hold the bike upright.
CENTER THE FORK ONTO THE WHEEL
Using the provided 15mm wrench, turn the right axle bolt clockwise until tight.Repeat this step for the left side.
INSTALL THE HANDLEBAR AND ADJUST THE STEM.
INSERT THE HANDLEBAR INTO THE STEM
Fit the handlebar into the stem clamp, and rotate to your preferred angle.
ADJUST AND TIGHTEN THE STEM
Adjust the stem to your preferred height. Tighten the bolt snugly with the included hex key.
INSTALL AND TIGHTEN YOUR PEDALS.
INSTALL PEDALS INTO CRANK ARM
Each side of the crank arm has its own pedal. The left pedal must be installed into the left crank arm, and the right pedal must be installed into the right crank arm.
ENSURE THAT EACH PEDAL IS TIGHTENED CORRECTLY
The left pedal must be rotated counter clockwise to thread in correctly. The right pedal should be rotated clockwise.
INSTALL YOUR SEAT.
ROTATE YOUR SEAT POST TO A 70 DEGREE ANGLE
Place the bike seat on the floor, cushion side down. Rotate the seat post to a 70 ̊ angle for a comfortable riding position. Then, tighten the bolts firmly with the provided adjustable wrench.
INSERT YOUR SEAT POST INTO THE SEAT TUBE
Your bike is equipped with either a 1 bolt seat clamp, or a quick release seat clamp. For the 1 bolt, use the hex key included to tighten snugly. For the quick release, un-clamp the lever and rotate until the screw tightens, then re-clamp the lever as shown.
INSTALL YOUR FENDERS (IF APPLICABLE).
LOCATED THE BAG LABELED "FRONT FENDER HARDWARE'
Inside the bag is a long screw, washers and nut. Carefully slide the front fender through the front fork. Line up fender tab with the hole in the fork.
FASTEN THE FENDER TO THE FORK
With fender tab on the back of the fork, slide the long screw through front fork hole and fender tab, with a washer on either side of the fork. Screw into place.
INSTALL THE FENDER BRACE
Locate fender brace screws. Align fender brace hole with the corresponding hole next to the wheel hub. Using the screws without washers, tighten fender brace screw into place using a screwdriver, but do not fully tighten. Repeat this step on left side, remember not to tighten fully.
Enjoy the Ride!
Still Having Trouble?
Watch our helpful Villy™ Custom step-by-step assembly process video or read the instructions below to learn how to assemble your new bike in no time at all!EMAIL US
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